番禺电缆集团质量保障体系 PanyuCableQuality Assurance System

质 检 能 力 · 数 字 化 质 量 管 理Testing Capability · Digital Quality Management

番禺电缆集团 检测中心PanyuCable Testing Centre

检测中心依托先进的检测设备、专业的技术团队和严格的质量管理体系,确保检测结果的公正性、准确性和国际认可度。作为独立第三方检测机构,所出具的检测报告符合中国国家标准(GB)及国际电工委员会标准(IEC)规范要求。The Testing Centre leverages advanced equipment, a professional technical team and a rigorous quality management system to ensure the impartiality, accuracy and international recognition of all results. As an independent third-party institution, all reports comply with China National Standards (GB) and IEC requirements.

2014
CNAS 国家认可
权威检测资质
CNAS Accreditation
Obtained
500
检测中心占地面积(约)Floor Area (approx.)
7
专业实验室Specialist Laboratories
12
专业检测工程师Testing Engineers

CNAS 认可与质量管理体系CNAS Accreditation &Quality Management System

多重国际认证,确保检测结果权威性与全球认可度Multiple international certifications ensuring authoritative, globally recognised test results

  • CNAS 国家认可CNAS National Accreditation2014 年正式获认Accredited 2014
  • 中国合格评定国家认可委员会授权Authorised by CNAS (China)
  • 权威公正的第三方检测资质Authoritative, impartial third-party credentials

CNAS 认可与质量管理体系CNAS Accreditation &Quality Management System

多重国际认证,确保检测结果权威性与全球认可度Multiple international certifications ensuring authoritative, globally recognised test results

  • ISO/IEC 17025 实验室能力认可ISO/IEC 17025 laboratory competence accreditation
  • 《检测和校准实验室能力的通用要求》General requirements for testing & calibration labs
  • 报告具备国际互认效力Reports valid for international mutual recognition

CNAS 认可与质量管理体系CNAS Accreditation &Quality Management System

多重国际认证,确保检测结果权威性与全球认可度Multiple international certifications ensuring authoritative, globally recognised test results

  • ISO 10012 测量管理体系ISO 10012 measurement management system
  • 《测量过程和测量设备的要求》Requirements for measurement processes & equipment
  • 测量结果可靠 · 设备溯源Reliable results · instrument traceability

CNAS 认可与质量管理体系CNAS Accreditation &Quality Management System

多重国际认证,确保检测结果权威性与全球认可度Multiple international certifications ensuring authoritative, globally recognised test results

  • ISO 9001 质量管理体系认证ISO 9001 quality management system certification
  • 检测流程规范化 · 数据可追溯Standardised procedures · traceable data
  • 从源头保障每份报告的准确性Accuracy safeguarded from the source

五大类 检验能力Five Testing Capability Categories

覆盖 GB、IEC 等国内外主要规范,满足多行业检测需求Covering GB, IEC and major international standards, serving diverse industries

01
电气性能Electrical Performance
  • 导体直流电阻DC conductor resistance
  • 绝缘电阻测试Insulation resistance
  • 耐压试验(高压)Voltage withstand (HV)
  • 体积电阻率测试Volume resistivity
  • 交流介质强度AC dielectric strength
02
机械物理性能Mechanical & Physical
  • 抗拉强度与断裂伸长率Tensile strength & elongation
  • 弯曲 / 曲挠试验Bending & flex test
  • 邵氏硬度测试Shore hardness test
  • 卷绕扭转试验Wrap & torsion test
  • 结合性反复弯曲Repeated bending adhesion
03
环境适应性Environmental Adaptability
  • 阻燃测试(IEC/UL/VW-1/FT-1)Flame retardancy (IEC/UL/VW-1/FT-1)
  • 高低温循环(最低 -50℃)Temp. cycling (min. -50℃)
  • 老化测试(GB / UL)Ageing test (GB/UL)
  • 高温高湿试验High temp. & humidity
  • 低烟无卤检测Low-smoke halogen-free
04
材料分析Material Analysis
  • FTIR 红外图谱FTIR infrared spectroscopy
  • TGA 热重分析TGA thermogravimetric
  • DSC 差热分析DSC calorimetry
  • RoHS 2.0 有害物质检测RoHS 2.0 hazardous substances
  • GCMS 邻苯类检测GCMS phthalate detection
05
结构验证Structural Verification
  • 尺寸测量(激光 / 数显)Dimensional (laser/digital)
  • 导体截面积验证Conductor cross-section
  • 偏芯度与标称厚度Eccentricity & wall thickness
  • 屏蔽覆盖率Shield coverage
  • 结构全自动测量Automated structure measurement

七大专业实验室Seven Specialist Laboratories

约 500㎡ 科学分区,覆盖电线电缆全项目检测需求Approx. 500㎡ scientifically zoned, covering full wire & cable testing

7
专业实验室Specialist Laboratories
500
检测中心占地面积Floor Area
90+
检测工序Testing Procedures

七大专业实验室Seven Specialist Laboratories

01
环境实验室Environmental Laboratory
温湿度 · 老化Temp. & Humidity · Ageing
02
综合实验室Integrated Laboratory
结构 · 力学Structure · Mechanics
03
化学实验室Chemical Laboratory
RoHS · 有害物质RoHS · Hazardous
04
金属实验室Metallic Laboratory
电性能 · 机械Electrical · Mechanical
05
燃烧实验室Combustion Laboratory
阻燃 · 防火安全Flame · Fire Safety
06
可靠性实验室Reliability Laboratory
结构完整性Structural Integrity
07
预处理实验室Pre-treatment Laboratory
混炼 · 硫化 · 切削Mixing · Vulcanising · Cutting

核心检测设备Key Testing Equipment

配备国际领先仪器,确保检测数据精准可靠International-grade instruments ensuring precise, reliable data

100+
先进检测设备Advanced Instruments
4大类
设备覆盖范围Coverage Categories
01
化学分析Chemical Analysis
邻苯 · 元素 · 红外Phthalates · Elements · IR
02
物理测试Physical Testing
拉力 · 弯曲 · 硬度Tensile · Bend · Hardness
03
燃烧测试Combustion Testing
阻燃 · 单线 · 束线Flame · Single · Bundle
04
环境模拟Environmental Simulation
高低温 · 老化 · 湿热Temp. · Ageing · Humidity

核心设备 能力解析Equipment Capability Analysis

01
气相色谱质谱联用仪Gas Chromatograph–Mass Spectrometer
GCMS-QP2010 SE
环境危害物质 · 邻苯类检测Hazardous substances · phthalates
02
热重分析仪Thermogravimetric Analyser
TGA2
定量测量质量与温度关系Mass–temperature measurement
03
差热分析仪Differential Scanning Calorimeter
DSC3
热反应特征温度与热量测定Thermal reaction temp. & heat
04
能量色散荧光光谱仪Energy-Dispersive XRF Spectrometer
EDX2800
75 种元素 · RoHS 检测限 1ppm75 elements · RoHS limit 1 ppm
05
红外图谱测试仪Infrared Spectrometer
ALPHA
原材料塑料配方成分监控Raw plastic formulation monitoring
06
拉力试验机Tensile Testing Machine
MC-959A-50D
铜材及外被材料机械性能Copper & jacket mechanical properties

Ecode码 — 产品电子身份证Ecode — Product Digital Identity

以数字化开辟质量管理全新视角,实现产品全生命周期可追溯A digital approach to quality management enabling full-lifecycle product traceability

核心亮点Key Highlights

  • 广东省首家先试先行 Ecode码示范企业Guangdong's first pilot Ecode demonstration enterprise
  • 2022 年 3 月 · 大湾区首家通过质量追溯体系验收单位March 2022 · first in the Greater Bay Area to pass quality-traceability acceptance
  • A 级水平产品质量追溯体系数字化保障能力Grade A digital quality-traceability capability
  • 手机一扫码 — 生产日期、生产地点、检测报告即时可见One scan — production date, location & test report instantly visible
Ecode码 — 产品电子身份证Ecode — Product Digital Identity

采用 Ecode码为每条电线电缆产品赋予唯一"电子身份证",通过中国物品编码中心统一管理身份标识,结合 MES 企业数据中心与电线电缆质量管理分析平台,实现产品从生产到出货的全链路信息可视化与可追溯。Each wire & cable product is assigned a unique Ecode 'digital identity', centrally managed by the China Article Numbering Centre. Combined with the MES enterprise data centre and the quality management & analysis platform, it enables full-chain information visualisation and traceability from production to delivery.

Ecode码 运作流程Ecode System Workflow

从编码生成到产品出厂,每一步均有系统记录与追溯Every step from code generation to delivery is recorded and traceable

电线电缆
质量管理
与分析平台
Wire & Cable
Quality Mgmt &
Analysis Platform
▲   上游▲   Upstream
中国物品编码中心China Article Numbering Centre
批量下发 Ecode码(来源唯一)· 归档后 Ecode码回传Batch Ecode issuance (unique) · returned after archiving
◀   分发◀   Distribute
Ecode码平台分发管理Ecode platform distribution
授权企业名单
Ecode码授权下载
Authorised enterprise list
Authorised Ecode download
▶   查询▶   Query
企业上传 Ecode码Enterprise Ecode upload
线缆产品查询信息
标识唯一 · 产品扫码
Product query info
Unique ID · product scan
▼   生产▼   Production
MES / 企业数据中心 → 喷码机(GPS)MES / data centre → inkjet (GPS)
产品印码 · 印字后 Ecode码回传Product marking · Ecode returned after printing
下发 / 流转Issue / Flow
Ecode码回传Ecode Return

SAP系统全过程支撑 · 全流程 IT 承载SAP SystemEnd-to-End Support · Full-Process IT

从客户订单到产品出货,每个环节均有 IT 系统记录与追溯Every step from order to delivery is IT-recorded and traceable

核心功能Core Functions

  • 客户编码转换 SAP 编码 — 提单、排单全流程衔接Customer codes → SAP codes; full order-to-scheduling flow
  • 仓库扫描二维码收货 · 检验 · 发料,先进先出管控QR-scan receipt, inspection & issuance; FIFO control
  • 生产各工序逐层扫码报工,所有用料 IT 承载Each stage scan-reported; all materials IT-tracked
  • 系统超期物料预警,自动提醒异常批次Overdue-material alerts; auto-flags abnormal batches
19 条码 逐层溯源19-Digit Barcode Traceability
01
出货扫描记录Outbound scan record
02
理货 / 物流记录Sorting / logistics record
03
MES 称重系统MES weighing system
04
SAP 批次追溯(ZMM012)SAP batch trace (ZMM012)
05
护套Sheath
06
编织Braid
07
成缆Cabling
08
绝缘Insulation
09
导体Conductor